Ford Bronco · 6th Gen

The Ultimate Off-Road Build

This Ford Bronco build is outfitted for off-roading, with gear to clear bigger obstacles, protect the underbody, help you get unstuck, and ensure you're able to communicate with others, even when in the most remote locations.

Every pick sourced from real owner reviews and input (Bronco6G, r/FordBronco). Prices and specs verified.

Before you build

What owners wish they'd known.

Smart is the essentials at a lower cost.

1

Tires & Suspension

Tires

All terrain tire, 265/70R17 standard load. 14/32 tread, three peak snow rated, with a 65,000 mile tread warranty.

65K mi warrantyTrue
$936set of 4
Wheels

ICON Alloys Rebound wheel in 17 by 8.5.

$1,212set of 4
Suspension

2.5 inch lift for a 2021 and newer Bronco with the Sasquatch package, keeping the factory struts. Upper strut spacers front and rear with new upper control arms, a differential drop, a rear track bar bracket and brake line brackets. Clears a 35 inch tire on a 17 by 8.5 wheel. 30.4 lbs.

30 lbs
$650

Note: For most builds a complete lift kit is the whole job, a 2-3 inch lift with new shocks and springs. Go past 3 inches on a Tacoma or 4Runner and you'll want upper control arms and an alignment; rear sag from towing is a separate fix with air helper springs.

Tire Deflators

Preset automatic tire deflators, a four pack adjustable from 6 to 30 psi.

$65
2

Armor & Protection

Rock Sliders

One-piece sliders for a 2021 and up Bronco 4-door, folded from 4 mm laser cut sheet steel and pulse welded rather than built from tube. Mounts directly to the chassis rail.

$1,059
Front Bumper

Winch plate for a 2021 and up Bronco with the factory modular steel or Capable bumper. 3/16 inch steel. Verified with the Warn Zeon and VR EVO 8, 10 and 12 and the Badlands Apex 12,000 lb. The install guide walks through keeping the factory parking sensors. 49 lbs.

49 lbs
$499
3

Recovery & Safety

4

Lighting

Trail Lights

Underbody light kit, four lights at 1,000 lumens each, 800 with the diffused lens fitted. A three wire hookup switches between high and low, 0.8 and 0.2 amps per light, so there is no controller to mount. Cast aluminum with a polycarbonate lens, rated IP68, with one 3 foot, one 10 foot and two 16 foot extensions in the box. Lifetime warranty.

3 lbs10W1,000 lumens
$300
5

Additional Gear

Skid Plate

Plate under the front bumper of a 2021-2026 Bronco, covering the sway bar disconnect on Badlands and First Edition trims. 3.5 mm steel on 5 mm supports, black powder coat, paintable aluminum mesh inserts. Fits the factory plastic bumper and DV8 bumpers, not the factory steel modular bumper. About an hour to install.

$450
Fire Extinguisher

Aerosol fire extinguisher about the size of a road flare, for a vehicle fire you catch early. It discharges for 50 seconds, which Element says is more than five times a 5 lb bottle. There are no moving parts and no compressed gas, so there is nothing to service and no gauge to check, and it leaves no residue. Element rates it for all major fire classes but not for a wood campfire. 10.75 inches long and 1.2 inches across, with a mounting clip in the box. Half a pound.

1 lbs
$90
First Aid

Aerosol fire extinguisher about the size of a road flare, for a vehicle fire you catch early. It discharges for 50 seconds, which Element says is more than five times a 5 lb bottle. There are no moving parts and no compressed gas, so there is nothing to service and no gauge to check, and it leaves no residue. Element rates it for all major fire classes but not for a wood campfire. 10.75 inches long and 1.2 inches across, with a mounting clip in the box. Half a pound.

1 lbs
$90

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